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Product description
22.11.2023  |  706x
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Upgrade of level monitoring system in grain storage

A large grain storage facility in the south of England required a reliable content measuring device to replace an old acoustic wave system which was no longer functioning.
Configured was a non-contact radar measurement device from UWT combined with a visualization software.

Non-contact continuous level measurement

UWT (UK) Limited proposed the use of the free-radiating radar NivoRadar® NR 3100 which could be supplied with an aiming flange. The integrated aiming flange allowed the radar to be mounted in the same position as the previous acoustic wave device which was close to the silo side wall and which allowed for the narrow 4˚ beam to be aimed towards the lowest point of the silo. This saved the customer time and money as they didn’t need to move the mounting position towards the centre of the silo where the silo was filled from.

Free-radiating radar sensors can determine the level of a medium without contact. The so-called FMCW radar measurement method (Frequency Modulated Continous Wave) is used for this purpose. The transmitted signal is modulated between two known frequency values (NivoRadar® 78...79 GHz) and the difference between the transmitted signal and the echo signal is measured. This difference frequency is directly proportional to the transit time and thus to the distance. The level can then be calculated by adjusting the respective vessel height.


Bring the levels to where the planner needs them

The visualizing system that the customer had been using previously was very basic and limited and did not allow them to display the contents in any other way than the level of the material. The customer required the contents of the silo to be displayed in tonnes or percentage of fill.

Various technologies are available for level indication. Simple LED digital displays for the evaluation of a 4-20 mA signal for installation in control cabinets or up to wall mounted touch panels and web server modules with visualization software. These can then be configured on a project by project basis and adapted to customer requirements.

The NivoTec® NT 4600 with cabinet mounted digital display fulfilled the need by allowing the customer to choose which information they would like to see including level, tonnes, percentage, volume and a number of other options via a 7” touch panel. It is inexpensive due to a standardized software and makes an evaluation of up to 15 level sensors and 15 max detectors possible. It can be used as a built-in module in an existing control cabinet or supplied as a complete module in a pre-wired control cabinet.

The customer was more than satisfied with the sensor solution:
”Thank you Graeme Hughes and UWT (UK) Ltd. This upgrade to our level monitoring system has both improved worker safety and improved accuracy for our clean wheat plant bulk tank levels.”

Company information

UWT GmbH
UWT GmbH
The UWT has become one of the leading suppliers of measurement technology on the world market today for the level detection in silos and tanks for material manufacturing processes. When UWT started, almost 40 years ago, with the development of ingenious products. UWT supply level limit and content measurement sensors for bulk solids and liquids. A company reaches such a position only if the following key elements interact: Sound management, good understanding of the needs of the markets, innovative product solutions, skillful investment and above all, committed and dedicated employees. Different measurement techniques are used within a variety of industries depending on the medium and application in question.UWT products represent quality, flexibility and reliability in over 90 countries across the world. Having successfully solved over 1 mio. applications within the bulk solids sector, UWT has expanded still further by introducing a new and innovative product range for the liquids market which is delivering reliable solutions for applications in this area. The company is certified ISO 9001:2015 and constantly expands its portfolio of product certifications (ATEX, EHEDG, FM, CSA, INMETRO, etc.) particularly with regard to the international markets. The development, production and sales departments are located at our headquarters in Germany, with a further production site in Malta. UWT has also established successful sales offices in the USA, UK, China, India, Brazil and most recently Mexico. With this global orientation, it is possible to serve and support customers with complete competence and flexibility. From development through production to final assembly and comprehensive technical advice, UWT can offer a complete service from a single source. The strongly held belief by the CEO`s Uwe Niekrawietz, Markus Schalk and Andreas Haug is for the welfare of over 200 employees world-wide: „Healthy and happy employees can make the unbelievable happen“. Our portfolio includes sensors for liquids: * Capanivo® 7000/8000 - capacitive sensors * RFnivo® 8000 - capacitive sensors * NivoCapa® 8000 - capacitive sensors * NivoGuide® 8000 - TDR guided radar * NivoRadar® 7000 - non contact radar sensor Sensors for bulk solids: * Rotonivo® - rotary paddle * Vibranivo® - vibrating fork * Mononivo® vibrating rod * Capanivo® 4000 - capacitive sensors * RFnivo® 3000 - capacitive sensors * NivoBob® 3000/4000 - electromechanical lot system * NivoRadar® 3000/4000 - contact free radar sensor * NivoGuide® 3000 - guided radar sensor (TDR) NivoTec® - visualisation systems
Last update: 19.12.2024

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